The online quenching device for aluminum profiles
An important equipment used to quickly cool down the high temperature aluminum profiles after extrusion
Aluminum profile air cooling equipment is mainly composed of the following parts:
- Fan system: including fans, motors, fan blades and other components, responsible for generating and controlling the flow of air, is the key to the cooling effect.
Air duct design: The air duct is divided into upper and lower air ducts, the fan is evenly distributed, and the design of dislocation blowing can ensure that the air is evenly and stably blown to the surface of the aluminum profile, improving the cooling efficiency. Air ducts may be equipped with air deflectors, diffusers and other devices to optimize airflow distribution.
- Control system: used to control the operation of the fan system, including the adjustment of wind speed and air volume. The on-line quenching device is equipped with an intelligent control system, which can automatically adjust the cooling parameters according to the temperature, specifications and other parameters of the aluminum profile to achieve the best cooling effect.
- Conveying system: used to transport extruded aluminum profiles from the extrusion press to the wind cooling equipment, and move and position inside the equipment. The conveying system usually adopts chain, roller or step structure to ensure the stability and accuracy of the aluminum profile in the conveying process.
Cooling system
It is responsible for spraying the cooling medium (such as air, water mist, etc.) evenly on the surface of the aluminum profile to achieve rapid cooling. The cooling system usually uses advanced spray technology or air cooling technology to ensure uniform and efficient cooling.
Straightening system
composed of multiple groups of straightening rolls or straightening plates, by adjusting the roll gap or plate spacing, the aluminum profile is gradually straightened to eliminate bending, distortion and other defects. The straightening system uses a precise mechanical transmission and control system to ensure straightening accuracy and stability.
Conveying system
used to transport aluminum profiles from the extruder to the cold bed equipment, and move and position inside the cold bed. The conveying system usually adopts chain, roller or stepping structure to ensure the stability and accuracy of the aluminum profile in the conveying process.
Control system
 responsible for the operation control and parameter setting of the entire cooling bed equipment. The control system adopts advanced PLC technology, which can realize automatic control and remote monitoring, improve production efficiency and equipment reliability.
Working principle
the fundamental concept that governs the operation of a particular device or system. In the context of various equipment and processes.
Through physical cooling,The high-temperature aluminum profiles are quickly cooled to a certain temperature range to eliminate internal stress and improve material properties..During the cooling process, the cold bed equipment also has a straightening function, which can adjust the shape and dimensional accuracy of the aluminum profile to ensure the final product’s pass rate.
Functional characteristics
determine how something functions and what it can accomplish. For a piece of technology, functional characteristics might include speed, accuracy, reliability, and ease of use.
